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KP3020 Vision Measuring System
Application:
It is widely used in 3C, IT, photovoltaic, new energy battery, medical, automotive, semiconductor, PCB, precision machining, mold, die-cutting, stamping, rubber and plastic and other fields, providing comprehensive dimensional measurement and quality control solutions for all kinds of enterprises and institutions.
Product Comparison:
Product name | Traditional VMM | KP Series | ||
operate | The operation is complex | lIt takes a long time to learn how to operate a measuring device lThe field of view is small and requires professional measurements lMeasurement is not possible without the availability of skilled operators | easy to use | lIt's easy to get started, no complicated training required. lBased on large image measurements, what you see is what you get. lSimple, easy-to-use process. |
efficiency | Low efficiency | lPositioning of the measuring sample and location of the origin is time-consuming lThe more the number of measuring parts or the number of measurement positions, the longer the time required lBatch measurement is slow and inefficient | highly efficient | lThe measuring sample does not need to be positioned, and the sample can be placed arbitrarily lUp to 100 samples and 512 features can be measured simultaneously lThe measurement efficiency is more than 10 times that of conventional imagers |
error | Human error | lThe light source is adjusted or focused differently, resulting in measurement errors lThere is a difference in the position of the human judgment, and the measurement result varies from person to person lThe device takes the point in a different way, which leads to measurement errors | Precision | lAutofocus to eliminate errors caused by uneven focal lengths lAutomatically identify the measurement part, and the measurement result is accurate and consistent every time lWith just one click, you can easily get stable results |
Significantly reduce man-hours in just three steps
Load the Model ----------------- CNC program model, support DXF import |
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Place the workpiece ----------------- No need to position, just place it |
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One-click measurement ----------------- Press the Measure key or press the spacebar | |
lThe workpiece can be measured quickly at any position within the field of view, saving time in positioning, and up to 100 workpieces can be measured at the same time.
lThe measurement efficiency is more than 10 times that of conventional imagers, and the more size features, the higher the efficiency.
Linear Motor
Low-distortion Bi-telecentric Double Lens
Low-distortion Dual Telecentric Double Lens
The design of the telecentric lens reduces optical distortion and makes the imaging more realistic and accurate, which is especially important for applications that require high-precision measurements, where the workpiece can be placed at will during measurement to obtain accurate measurement results.
Automatic Optical Focus
Equipped with a bi-telecentric optical lens, it can autofocus according to the measurement position, reducing the adjustment time of personnel.
The new large-format image imaging has more pixels per unit size and higher accuracy
Compared with traditional lenses, the imaging accuracy is higher.
Optical system that can be switched at any time with dual field of view
Achieve simultaneous measurement with a large field of view and high accuracy, faster and smarter.
Subpixel image processing
Divide one pixel into 100 equal divisions for edge detection and calculation.
Automatically remove anomalies
If there is a burr or defect on the extracted edge, it is automatically removed as an anomaly.
Four kinds of Lighting System
Equipped with multiple variable optical illumination systems, the surface light supports lifting and falling, which is suitable for a variety of measurement scenarios.
New self-developed software
The user interface is friendly, the operation is convenient and fast, and the functions are powerful and practical. Moreover, the function can be customized according to the user's own needs, so as to improve work efficiency more effectively.
Function Introduction
The user interface is friendly, the operation is convenient and fast, and the functions are functional
Quick tools | Coordinate System (Positioning, Point-Line, Line-Line), Foundation (Point, Line, Circle, Arc), Angle (Line-Line), Distance (Line-Line, Point-Line, Point-Point, Circle-Circle, Circle-Line, Circle-Point) |
Auxiliary tools | Points (midpoints, intersections), combined edges (lines, circles), lines (midlines, perpendiculars, parallel lines, tangents, point-through lines, approximate straight lines), circles (intermediate circles, midpoint construction circles, auxiliary circles, tangent circles, inscribed circles) |
Geometric tolerances | Shape tolerances (straightness, roundness, contour, flatness), orientation tolerances (straightness, parallelism), position tolerances (position, concentricity, symmetry of points) |
Special Applications | Largest Point, Smallest Point (Rectangle, Circle, Arc), Line (Peak Line), Circle (Peak Circle, Peak Arc), Pitch Distance (Direct, Circumferential), Pitch Angle (Straight Line, Circumference), R-Angle, C-Surface, Slot, Round Cross, Perimeter, Area, Screw, Gears |
Commonly used tools | Construction (Distance, Spacing, Angle, Point, Segment, Circle, Arc, Ellipse, Plan, Circle, Rectangle, Development Cloud, Closed Cloud, Point Cloud, Text, Groove), Analytical (Multi-Tool, Automatic, Perpendicular, Midpoint Composition, Midpoint Circle, Cross, Bisect, Radius Draw, Two-Line Inscribed Circle, Parallel, Tangent, Outer Circle, Inscribed Circle, Smallest Range, Trigonal Inscribed Circle, 3D Mode), Tools (Manual Point, Focus Point, Circle Box Point, Square Box Point, Line Segment Scan, Arc Scan, Circle Scan, Specify Point, Ellipse, Rectangular, Circle, Contour Scan, Closed Contour Scan, Closed Element Scan, Open Element Scan), Coordinate System (Plane Correction, Axis Correction, Coordinate System Setting, Outgoing, XYZ Orientation, Work Plane) |
Datasheet
Model | KP1010B | KP2020 | KP3020 | KP4030 | ||
#Code | 520-311 | 520-321 | 520-331 | 520-341 | ||
Measuring Scope | X | φ100 | 115mm | 215mm | 315mm | |
Y | 145mm | 145mm | 245mm | |||
Z | 75mm | 75mm | 75mm | 75mm | ||
FOV | High-precision | 20.5*13.5mm | 135*155mm | 235*155mm | 335*255mm | |
Wide-field | φ100mm | 200*200mm | 300*200mm | 400*300mm | ||
High-precision | Not move | 0.4μm | ||||
Move |
| 1.2μm | 1.2μm | 1.2μm | ||
Wide-field | Not move | 0.8μm | ||||
Move |
| 1.8μm | 1.8μm | 1.8μm | ||
Resolution | 0.1μm | |||||
Accuracy | High-precision | Without Binding | ±1.5μm | |||
With Binding |
| ±2+L/200μm | ±2+L/200μm | ±2+L/200μm | ||
Wide-field | Without Binding | ±2.5μm | ||||
With Binding |
| ±4+L/200μm | ±4+L/200μm | ±4+L/200μm | ||
Image Sensors | 1" 20MP CCD * 2 | |||||
Lens | Bi-telecentric double lens | |||||
Lighting System | Bottom light | Telecentric Transmitted Illumination (Green) | ||||
Surface light | Quad Split Ring Illumination (white light, motorized) | |||||
Gap light | Ring directional illumination (green light, motorized) | |||||
Coaxial light | Optional | |||||
Horizontal turntable (optional) | Rotation angle | The resolution is 0.02°, and the range is 360° | ||||
Rotation speed | 0.2-2 rpm | |||||
Maximum measurable diameter | Φ60mm | |||||
Max Weight for the glass table | 5 Kg | |||||
Measurement Software | KP CAD++ Software | |||||
Power Supply | 220V±10%,50Hz | |||||
Working Environment | Temperature: 20±2℃, humidity: 30-80%, vibration: <0.002g,15HZ | |||||
Dimension(L*W*H) mm | 565*435*635mm | 586*435*635mm | 586*505*635mm | 695*635*650mm |